Adobe Metal Products - RO Plant Service & Performance Optimization

Client Background

Client: Adobe Metal Products Location: Bangalore, Karnataka Contact: Bhavya Ma'am Daily Water Requirement: 100 liters Industry: Metal Manufacturing

The Challenge: Declining Water Quality & System Performance

Adobe Metal Products was experiencing inconsistent water quality from their existing 50 LPH RO system. Despite having adequate capacity for their daily 100-liter consumption, the facility faced challenges with:

• Fluctuating treated water TDS levels

• Potential membrane scaling due to high raw water TDS (580 ppm)

• Lack of systematic maintenance schedule

• No preventive maintenance program

• Uncertainty about optimal service frequency

• Need for performance optimization guidance

The client required expert evaluation to restore consistent water quality and implement a sustainable maintenance strategy.

Our Solution: Comprehensive Performance Audit & Maintenance Program

Site Assessment Results:

• Raw Water TDS: 580 ppm (moderate hardness)

• Current Treated Water TDS: 138 ppm (excellent quality)

• System Capacity: 50 LPH (adequate for requirements)

• Permeate Quality: Consistently below 150 ppm

Recommended Service Package:

1. Immediate Component Upgrades:

   • Membrane Replacement: 2 units of 100 GPD membranes

   • Flow Restrictors (FRV): 4 units of 450ml flow rejection valves

   • Anti-Scalant Protection: 15 balls to prevent membrane scaling

   • Cartridge Filters: Monthly replacement schedule for spun and sediment cartridges
     

2. Preventive Maintenance Schedule:

   • Monthly cartridge replacement to prevent choking and TDS increase

   • Quarterly comprehensive service (4 visits annually)

   • Regular pressure checks and adjustments

   • Filter housing cleaning and sanitization

   • Complete system performance reviews
     

3. Flexible Service Options: Option A - Annual Maintenance Contract (AMC):

   • 4 scheduled service visits per year

   • Free emergency support

   • Discounted spare parts

   • Priority technical support

   • Predictable annual budgeting
     

4. Option B - On-Call Service:

   • Service on demand basis

   • Competitive visit charges

   • Genuine spare parts supply

   • Rapid response time
     

Technologies & Techniques Implemented

Water Quality Testing:

• Multi-parameter TDS analysis

• Permeate quality assessment

• Raw water characterization

Membrane Protection Technology:

• Anti-scalant ball installation for scale prevention

• Optimized flow restrictor configuration (450ml FRV)

• Dual 100 GPD membrane setup for consistent output

Preventive Maintenance Protocol:

• Systematic cartridge replacement cycle

• Quarterly deep cleaning procedures

• Pressure optimization techniques

• Sanitization protocols

Quality Assurance:

• ISO-certified service standards

• Trained technician deployment

• Comprehensive system diagnostics

Results & Client Benefits

Performance Outcomes:

• Maintained excellent TDS levels (<150 ppm)

• Extended membrane lifespan through anti-scalant protection

• Prevented system choking through regular cartridge changes

• Ensured consistent water quality for manufacturing operations
  

Operational Benefits:

• 24/7 support helpline access

• Predictable maintenance costs

• Reduced emergency breakdowns

• Professional service by experienced technicians

• ISO-certified quality standards

Client Satisfaction: The comprehensive assessment and flexible service options provided Adobe Metal Products with clarity on their system's condition and a path forward for maintaining optimal water quality through either AMC or on-call support.

Support: Toll-Free 1800-309-2899 | info@szwaterlinks.com